Easy-Laser® E930 Extruder

Extruder Measurement

The E930 Extruder system is designed to measure straightness of the extruder tube as well as the alignment between the gearbox and tube (also can also measure hydraulic pipes). This well-thought-out designed system ensures that the measurement procedure is quick and accurate. Diameters down to 50 mm can be measured (accessory detector available for diameters down to 20 mm) at a range of up to 40 m.  During the alignment procedure both detector and spindle are rotated, thus self calibrating the system. This way you can determine how the centre line of the spindle is, relative to the tube’s centre at the inlet end. It truly is a cost-effective solution to mis-alignment. The power savings alone will pay for it! 

Features:

  • 1 Display unit E51
  • 1 Laser transmitter D75
  • 1 Detector E9
  • 1 Bracket for D75 with magnets
  • 1 Set of brackets for detector
  • 1 Set of extension rods for detector
  • 1 Target Extruder
  • 2 Cables with Push/Pull connectors (2 m, 5 m)
  • 1 Manual
  • 1 Measuring tape
  • 1 USB Cable
  • 1 USB Memory stick with EasyLink™™ software
  • 1 Carrying case
  • 1 Battery charger (100-240 V AC)
  • 1 Hexagon wrench set
  • 1 Shoulder strap for display unit
  • 1 Cleaning cloth for optics
  • 1 Carrying case

* We offer Training for all Geometric Measurement systems in our Machinery Installation & Maintenance Training program.

Easy-Laser® E930 Extruder Programs

The Easy-Laser® E930 Extruder system comes with all programs and functions for your measurement and (belt & shaft) alignment needs. 

Horizontal - For the alignment of horizontal machines by the 9-12-3 o’clock method.
 

Soft Foot - With this program you can check that the machine is properly resting on all feet and will show which foot should be corrected (if necessary).
 

Thermal Growth Compensation - Compensates for difference in thermal growth between machines. This is a sub-program in the machine train program.
 

Tolerance Check - Checks the offset and angle values towards a selected tolerance. Shows graphically when the alignment is within tolerance.
 

Measurement Value Filter - Advanced electronic filter function for accurate measurement results, even in bad measuring conditions like air turbulence and vibration.
 

EasyTurn™ - For the alignment of horizontal machines. Allows complete measurement with only 40° rotation of the shafts.
  Video

Cardan - Shows angular errors and adjustment value on cardan-shaft-coupled/centre-offset machines. (Requires accessory fixtures.)
 

Vertical - For measurement of vertical and flange-mounted machines.
 

Machine Train - For the alignment of between two and ten machines in line (nine couplings). The entire alignment can be followed live on the screen.
 

Reflock™ - Any pair of feet can be locked/set as a reference. Sub-function.
 

Offset and Angle - Shows centre offset and angular error between two shafts, for example. Also suitable for dynamic measurements.
 

Values - Shows live readings from the S- and M-unit. Can be used for shaft alignment, straightness measurement and dynamic measurement. Up to four detectors can be connected in series and be zeroed individually.
 

Vibrometer - Shows vibration level in “mm/s” or “inch/s”, and bearing condition value in “g”. The measurement complies with vibration standard ISO10816-3. (Requires accessory Vibrometer probe D283.)
 

BTA Digital - For alignment of belt and chain drives. (Requires accessories BTA Digital transmitter and detector unit.)
 

Straightness - For quick and easy straightness measurement with predefined measurement positions. For machine foundations, shafts, bearing journals, machine tools, etc. Can handle up to 150 measuring points with two zero points.
 

Straightness Plus - Versatile program with advanced functions. Measurement points can be added, deleted or remeasured anytime during the measurement. The reference line can be offset set. For use as described above.
 

Flatness - Program to measure flatness/twist of (for example) machine foundations, machine tables, etc. Can handle up to 300 measuring points with three zero points.
 

Squareness - For measurement of squareness in machines and installations.
 

Parallelism - For measurement of parallelism between rolls, machine ends, etc. Can handle up to 150 rolls/measurement objects. The base line or any roll may be used as a reference. Every object can be individually named.
 

Parallelism Plus - Versatile program with advanced functions. Measurement objects can be added, deleted or remeasured anytime during the measurement. Includes baseline measurement function. For use as described above.
 

Spindle Direction - For measuring the direction in which machine spindles in machine tools, drilling machines, etc., point.
 

Center of Circle - Used for straightness measurement of bearing journals when the bore diameter varies. For example diesel engines, propeller shaft installations, etc.
 

Center of Circle Plus - Versatile program with advanced functions. Measurement points can be added, deleted or remeasured anytime during the measurement. The reference line can be offset set. For use as described above.
 

Half Circle - Readings are taken at three positions, for example 9, 6 and 3. Allows varying bore diameters. To be used together with the Turbine system.
 

Half Circle Plus - Versatile program with advanced functions. Measurement points can be added, deleted or remeasured anytime during the measurement. The reference line can be offset set. For use as described above.
 

Plumbline - With this program you can measure plumb (vertical) and straightness of turbine and generator shafts, for example.
 

Flange - For flatness measurement of flanges and circular planes, slewing ring bearings for example. Can measure up to 300 points, measurements can be taken on the inner and/or the outer circle. Three zero points at 120° pitch are computed by the system.
 

Easy-Laser® E930 Extruder Accessories

Documentation

Battery Powered Thermal Printer

Part No.:

With cable and 220V or 110V charger. For connection to all systems with display unit D279. (Printer included as standard in systems D650 and D660.)

Notes:

EasyLink™ Software

Part No.: 

Database and documentation software for Windows®. Included in all D-Series Shaft Alignment systems. 

Notes:

Vibration Measurement

E285 Vibrometer Probe

Part No.: 12-0656

Used for measuring vibration (mm/s, inch/s) and bearing condition (g-value). For systems with program "Vibrometer" in Display unit E418. 

Notes: Can only be used in the E-series.

Shaft Alignment

Sliding Bracket

Part No.: 12-0039

The spherical feet can be placed in two different for adaptation to small or large shaft diameters. Used when the shaft cannot be rotated. Mounted with standard chains.

Notes:

Thin Chain Bracket

Part No.: 12-0412

Used when the space between coupling and machine is limited. Width: 12 mm [0.5"].

Notes: Includes thin chains and ti ghtening tool.

Magnetic Bracket

Part No.: 12-0413

For axial mounting on flanges or shafts. With M6 screws working as radial supports, and four super magnets.

Notes:

Cardan Bracket Set

Part No.: 12-0615

For alignment of flange/offset mounted machines.

Notes: Delivered in plasti c case. For E-series.

Magnet Base

Part No.: 12-0013

For direct attachment to shaft or flange. Versatile magnet base with On/Off function and many optional rod mounting possibilities. (Included in system D505/D525).

Notes: Three sides are magnetic.

Offset Bracket

Part No.: 

Allows axial displacement between measuring units to be able to rotate past projecting machine parts. (Included in system D505/525).

Notes:

Belt & Chain Alignment

E170 BTA

Part No.: 12-0659

With the Easy-Laser® E170 you can read and follow the alignment from where you are standing and make adjustments, instead of only where the detector is mounted. The detector reads off the position in relation to the laser plane and digitally displays the parallel and angular misalignment “live”. This makes alignment of the adjustable machine very easy. The accuracy of the reading means that you can be within the prescribed alignment tolerances and rely upon the result. Suitable for most types of belt drives, such as V-belt, timing belt, flat belt and chain drives.

Notes: There is no separate display unit included or available. The detector connects to the E418 display unit with BTA program, which for example is included in system E710. For connection the red cable of the main system is used. Wireless connection is not available. The E170 detector unit cannot be connected to the D-series display units or other equipment.

Geometric Measurement

D22 Swivel Laser Transmitter

Part No.: 12-0022

Can be used to measure flatness, straightness, squareness and parallelism. The laser beam can sweep 360° (1) with a measurement distance of up to 40 m [130’] in radius. The laser beam can also be angled 90° to the sweep (2), within 0.01 mm/m [0.5 mils/thou].

Notes:

D23 Spin Laser Transmitter

Part No.: 12-0168

With a power rotating head providing a 360° laser plane. Used together with detector D6. For quick and easy measurement of flatness and plane-parallelism. Measurement distance up to 20 metres in radius.

Notes: Tilt table included.

D75 Laser Transmitter

Part No.: 12-0075

For measuring straightness and spindle direction. M6 threads on ends and sides offer alternative mounting options. Measurement distance - 40 metres. Also available in versions with measurement distance of 60 metres (D75 Long-range).

Notes: With tilting screws for laser beam adjustment.

D75 Truebeam Laser Transmitter

Part No.: 

For measuring straightness and spindle direction. M6 threads on ends and sides offer alternative mounting options. Measurement distance: 80 metres.

Notes: Not standard product.

D146 Spindle Laser Transmitter

Part No.: 12-0146

For measuring spindle direction and straightness. Can be used in a rotating spindle (max. 2000rpm). The mounting pin can be fitted at either end, for  example, when aligning rod cartridges. Measurement distance: 20 metres.

Notes: An extra mounting pin can be fitted at the laser aperture side, making it possible to align, for example, bar feeders.

D5 Detector

Part No.: 12-0005

Reads off the position of the laser beam in two directions (2 axis PSD). Built-in 360° electric inclinometer. A number of mounting holes and threads make alternative attachment possible. Two alternative connectors for connection to display unit and other detectors (serial connection possible)

Notes: 

D6 Detector

Part No.: 12-0201

Reads off the position of the laser beam in one direction (1 axis PSD). A number of mounting holes and threads make alternative attachment possible. Two alternative connectors for connection to display unit and other detectors (serial connection possible). 

Notes: Only for use together with the D23 Spin Laser Transmitter.

D157 Detector

Part No.: 12-0157

Reads off the position of the laser beam in two directions (2 axis PSD). With 360° incliniometers. A number of mounting holes and threads make alternative attachment possible.

Notes: Two alternative connectors for connection to display unit and other detectors (serial connection possible). Diameter 40 mm, length 60 mm.

D116 Measuring Unit (M)

Part No.: 

Laser LED and detector in one housing. Reads off the position of the laser beam from another transmitter unit in two directions (2 axis PSD). With 360° incliniometers. A number of mounting holes and threads make alternative attachment possible.

Notes: Two alternative connectors for connection to display unit and other detectors (serial connection possible).

D46 Angular Prism

Part No.: 12-0046

Used when measuring squareness and parallelism. A penta-prism that deflects the beam 90° is integrated in an adjustable housing.

Notes: A. With the rotatable angular prism you can reach the detector at any height on a flange, or on a roll at any height. B. The beam is aligned with the detector using the sled.

Bracket for D75

Part No.: 12-0187

Used for mounting against shaft ends, flywheels etc. Laser beam can point from the bracket or through the bracket.

Notes: With three super magnets.

Magnet Base with Turnable Head

Part No.: 12-0045

Used together with detectors, measurement units and laser transmitters where the unit needs to be rotated on a fixed magnetic foot.

Notes: On/Off button, 360° turnable head with two rod mounting possibilities.

Sliding Bracket with Rotatable Head

Part No.: 12-0137

Available in different designs, with or without magnets, measurement probe and turnable head, depending on measurement application.

Notes:

Tripod

Part No.: 12-0269

Used for D22 Swivel Laser Transmitter and D46 Angular Prism. Height 500-2730 mm.

Notes:

Parallelism Kit

Part No.: 12-0203

For parallelism measurement of rolls. Used with the D22, D46 and 2 tripods.

Notes: Detector E5 also needed.

Easy-Laser® E930 Extruder

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