Easy-Laser® E960 Turbine

Turbine Measurement

Reliability and Precision
Easy-Laser® E960 Turbine alignment systems make the measurement and adjustment work of diapraghms and bearings easier thanks to the wireless detector unit and measurement programs that guides you through the measurement process. All of the parts included in the systems are designed and built for even the most demanding workplace and for easy setup on any machinery. The versatile design solves the straightness measurement problems quickly and with precision for any kind of application. Objects up to 40 m [132 feet] can be measured. The detector reads measurement values with a resolution of 0.001 mm [0.05 mils].

Easy-Laser® E960-A and Easy-Laser® E960-B
The system comes in two versions. Easy-Laser® E960-A has a measuring probe with a stroke of 10 mm. The slidable tube makes it possible to measure several positions in a row without moving the bracket. Suitable for gas turbines and smaller steam turbines. Easy-Laser® E960-B has a measuring probe with a stroke of 60 mm. This system is suitable for larger turbines. Software, laser transmitter and detector are common to the systems. The detector brackets differ. See system content further down the page.

Versatile Programs
The straightness programs of system E960 are very versatile, and let you work in the way that suits every job best. You can add, remove and remeasure measurement points at any time during the measurement. Up to 999 points can be handled by the program. You can include both full bores and half bores in any possible combination in one measurement, the program will calculate the correct centre line in all cases. The measurement program includes many different methods for straightness measurement: 1-point measurement, 4-point measurement, Multipoint measurement (also ovality measurement), 3-point measurement, 3-point measurement with arbitrary angles. Optionally a reference detector can be used to monitor the laser transmitter position at long distances.

The Measurement Result
Thanks to the large colour display with clear graphs and measurement data you can evaluate the result directly on site. Any point can be set as reference and you can set an offset to which the centre line will be recalculated. You can also calculate waviness (short and long) and best-fit for the points. If you want, the result can also be checked against a tolerance value. The measurement system takes care of all these complicated calculations for you.

Features:

  • 1 Display unit E-Series E51
  • 1 Laser transmitter D75
  • 1 Detector E4
  • 1 Bluetooth unit
  • 1 Cable with Push/Pull connectors (2 m)
  • 1 Cable with Push/Pull connectors (5 m)
  • 1 Offset hub for D75
  • 1 Laser Transmitter bracket with three magnetic bases
  • 1 Detector bracket "Short Stroke", with two magnetic bases (E960-A only)
  • 1 Detector bracket "Long Stroke", with two magnetic bases (E960-B only)
  • 1 Detector probe top set (E960-A only)
  • 2 Target for centering brackets
  • 1 Manual
  • 1 Measuring tape (5 m)
  • 1 USB Memory Stick
  • 1 USB Cable
  • 1 Battery Charger (100-240 V AC)
  • 1 Toolbox
  • 1 Shoulder strap for display unit
  • 1 Cleaning cloth for optics
  • 1 CD for documentation
  • 1 Carrying case (with wheels)

* We offer Training for all Geometric Measurement systems in our Machinery Installation & Maintenance Training program.

Easy-Laser® E960 Turbine Programs

The straightness programs of system E960 are very versatile, and let you work in the way that suits every job best. You can add, remove and remeasure measurement points at any time during the measurement. Up to 999 points can be handled by the program.  You can include both full bores and half bores in any possible combination in one measurement, the program will calculate the correct centre line in all cases.Optionally a reference detector can be used to monitor the laser transmitter position at long distances.

Easy-Laser® E960 Turbine Expandability

Easy-Laser® measurement and alignment systems are already extremely flexible in their standard form. By using clever accessories, you can adapt the systems for your own needs, now and in the future as your measurement requirements change. It is cost-effective. We have standardised measurements between the mounting holes in the different parts, and often there are mounting holes on several sides to facilitate mounting on the machine. Experience tells us that this is very much appreciated. A further advantage is that you can use one of the measuring units separately as a detector with, for example, our geometric laser D22. This expands the areas of application of the measurement system. Easy-Laser® is a system that is complete in its full meaning! 

Easy-Laser® E960 Turbine Accessories

Documentation

Battery Powered Thermal Printer

Part No.:

With cable and 220V or 110V charger. For connection to all systems with display unit D279. (Printer included as standard in systems D650 and D660.)

Notes:

EasyLink™ Software

Part No.: 

Database and documentation software for Windows®. Included in all D-Series Shaft Alignment systems. 

Notes:

Vibration Measurement

D283 Vibrometer Probe

Part No.: 12-0283

For measuring vibration levels (mm/s) and bearing condition (g-value). For systems with “Vibrometer” software in display unit D279. 

Notes: Standard “red cable” also needed to be able to connect to display unit. For use with D-series equipment only.

Shaft Alignment

Sliding Bracket

Part No.: 12-0039

The spherical feet can be placed in two different for adaptation to small or large shaft diameters. Used when the shaft cannot be rotated. Mounted with standard chains.

Notes:

Thin Chain Bracket

Part No.: 12-0412

Used when the space between coupling and machine is limited. Width: 12 mm [0.5"].

Notes: Includes thin chains and ti ghtening tool.

Magnetic Bracket

Part No.: 12-0413

For axial mounting on flanges or shafts. With M6 screws working as radial supports, and four super magnets.

Notes:

Cardan Bracket Set

Part No.: 12-0615

For alignment of flange/offset mounted machines.

Notes: Delivered in plasti c case. For E-series.

Magnet Base

Part No.: 12-0013

For direct attachment to shaft or flange. Versatile magnet base with On/Off function and many optional rod mounting possibilities. (Included in system D505/D525).

Notes: Three sides are magnetic.

Offset Bracket

Part No.: 

Allows axial displacement between measuring units to be able to rotate past projecting machine parts. (Included in system D505/525).

Notes:

Belt & Chain Alignment

D160 BTA

Part No.: 12-0411

Used for aligning Belts & Chains (sheaves/pulleys). The Easy-Laser® D160 detector unit can be connected to our standard display unit D279*, which is included in shaft alignment systems D480, D505 and D525. The pulleys’ mutual parallelism is shown digitally with adjustment and shim values for the machine’s foot pair. This unit also allows you to save, print out and transfer the measurement results to a PC, in the same way as for normal shaft alignment. 

Notes: *Does not apply to system D450 or D550, which does not have the required software for belt & chain alignment.

Geometric Measurement

D22 Swivel Laser Transmitter

Part No.: 12-0022

Can be used to measure flatness, straightness, squareness and parallelism. The laser beam can sweep 360° (1) with a measurement distance of up to 40 m [130’] in radius. The laser beam can also be angled 90° to the sweep (2), within 0.01 mm/m [0.5 mils/thou].

Notes:

D23 Spin Laser Transmitter

Part No.: 12-0168

With a power rotating head providing a 360° laser plane. Used together with detector D6. For quick and easy measurement of flatness and plane-parallelism. Measurement distance up to 20 metres in radius.

Notes: Tilt table included.

D75 Laser Transmitter

Part No.: 12-0075

For measuring straightness and spindle direction. M6 threads on ends and sides offer alternative mounting options. Measurement distance - 40 metres. Also available in versions with measurement distance of 60 metres (D75 Long-range).

Notes: With tilting screws for laser beam adjustment.

D75 Truebeam Laser Transmitter

Part No.: 

For measuring straightness and spindle direction. M6 threads on ends and sides offer alternative mounting options. Measurement distance: 80 metres.

Notes: Not standard product.

D146 Spindle Laser Transmitter

Part No.: 12-0146

For measuring spindle direction and straightness. Can be used in a rotating spindle (max. 2000rpm). The mounting pin can be fitted at either end, for  example, when aligning rod cartridges. Measurement distance: 20 metres.

Notes: An extra mounting pin can be fitted at the laser aperture side, making it possible to align, for example, bar feeders.

D5 Detector

Part No.: 12-0005

Reads off the position of the laser beam in two directions (2 axis PSD). Built-in 360° electric inclinometer. A number of mounting holes and threads make alternative attachment possible. Two alternative connectors for connection to display unit and other detectors (serial connection possible)

Notes: 

D6 Detector

Part No.: 12-0201

Reads off the position of the laser beam in one direction (1 axis PSD). A number of mounting holes and threads make alternative attachment possible. Two alternative connectors for connection to display unit and other detectors (serial connection possible). 

Notes: Only for use together with the D23 Spin Laser Transmitter.

D157 Detector

Part No.: 12-0157

Reads off the position of the laser beam in two directions (2 axis PSD). With 360° incliniometers. A number of mounting holes and threads make alternative attachment possible.

Notes: Two alternative connectors for connection to display unit and other detectors (serial connection possible). Diameter 40 mm, length 60 mm.

D116 Measuring Unit (M)

Part No.: 

Laser LED and detector in one housing. Reads off the position of the laser beam from another transmitter unit in two directions (2 axis PSD). With 360° incliniometers. A number of mounting holes and threads make alternative attachment possible.

Notes: Two alternative connectors for connection to display unit and other detectors (serial connection possible).

D46 Angular Prism

Part No.: 12-0046

Used when measuring squareness and parallelism. A penta-prism that deflects the beam 90° is integrated in an adjustable housing.

Notes: A. With the rotatable angular prism you can reach the detector at any height on a flange, or on a roll at any height. B. The beam is aligned with the detector using the sled.

Bracket for D75

Part No.: 12-0187

Used for mounting against shaft ends, flywheels etc. Laser beam can point from the bracket or through the bracket.

Notes: With three super magnets.

Magnet Base with Turnable Head

Part No.: 12-0045

Used together with detectors, measurement units and laser transmitters where the unit needs to be rotated on a fixed magnetic foot.

Notes: On/Off button, 360° turnable head with two rod mounting possibilities.

Sliding Bracket with Rotatable Head

Part No.: 12-0137

Available in different designs, with or without magnets, measurement probe and turnable head, depending on measurement application.

Notes:

Tripod

Part No.: 12-0269

Used for D22 Swivel Laser Transmitter and D46 Angular Prism. Height 500-2730 mm.

Notes:

Parallelism Kit

Part No.: 12-0203

For parallelism measurement of rolls. Used with the D22, D46 and 2 tripods.

Notes: Detector E5 also needed.

Easy-Laser® E960 Turbine

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